(This page printed from UtahRails.net, Copyright 2000-2012 Don Strack)

Union Pacific Railroad

Using Bunker 'C' As Locomotive Fuel

Compiled by Don Strack

This page was last updated on June 12, 2011.

(This is a work in progress; research continues.)

Additional Information

This Page

Overview

A review of "Operation of 8500-Hp Gas Turbines in Locomotive Service" by Harold Rees, Chief Mechanical Officer, Union Pacific Railroad, October 1960, shows that the original specification for turbine fuel was for a residual fuel that would flow at a viscosity of 95 SUS at 210 degrees Fahrenheit. The specification matches the ATSM (American Society for Testing and Materials) standard known as Number 5 fuel oil, also known as Bunker B. (click here for a definition of SUS used as a measure of viscosity)

Bunker B was a slightly higher grade of residual fuel than the Bunker C used in steam locomotives. As mentioned in Rees' report, burning residual fuel in a gas turbine was different than burning residual fuel in a steam locomotive, and the higher grade fuel was needed to control the ratio of non-combustible, destructive by-products in the fuel itself.

But railroaders are not, and were not, chemists. Many were veterans of the U. S. Navy, where the term "Bunker C" was very common. The black fuel used for the Gas Turbines looked and acted like the black fuel used in ships and in steam locomotives, and they continued to use Bunker C as the name of the nasty black, residual fuel that made their daily lives so difficult. And railfans used whatever names railroaders used.

Steve Lee wrote on April 18, 2000:

Bunker C, known in marine circles as simply bunker, or bunker fuel, is a waste byproduct of the crude oil refining process. It is not crude oil, but it is not very far from it. Forty to fifty years ago, the refining of a barrel of crude oil left quite a bit of Bunker C. This was considered a waste product and was sold to railroads for locomotive fuel and to marine operators as ship fuel, for just a couple of cents a gallon; at times it sold for only a fraction of a cent per gallon.

Bunker C is a thick, tarry substance with a high asphalt content; it also contains trace minerals that were in the original crude oil, but have been concentrated as a result of the refining process. It is so thick it has to be heated in order to flow reliably; if it isn't heated, when the ambient temperature is below freezing, Bunker C solidifies to the point that you can walk on top of it and not leave footprints. It's a good fuel for open- flame boilers such as locomotive boilers and ship boilers.

Most oil-fired steam locomotives used Bunker C, although in some parts of the country they actually burned raw crude oil. As noted before, Bunker C was readily available and dirt cheap. (Steve Lee, April 18, 2000, via email to The Streamliner discussion group)

Tony Thompson wrote on November 27, 2007:

Bunker C is NOT crude oil, but a residual after the "good stuff" like kerosene and gasoline, etc. is removed from the crude. It was the lowest grade of residual, unless you count asphalt. There were also Bunker A and Bunker B fuels. Nowadays oils like that are termed heavy fuel oils; Bunker A is now classified as about No. 2 oil, Bunker B is No. 4 or No. 5 oil, and Bunker C would be No. 6 fuel oil.

Crude in different fields, sometimes only yards apart on the surface, could be quite different, from very runny or watery light oil, to very heavy oil like the Kern River or many Sunset oils. It is a poor idea to generalize about the characteristics of "crude" oil—it only means "the stuff right out of the hole." Even in the Midway-Sunset field, there was a wide range of crude oil produced.

At one time SP did own a lot of oil land in the southern San Joaquin Valley, though refining was mostly done by Associated Oil, which SP controlled from 1909 to 1920. But even by 1920, SP was buying fuel oil from the lowest bidder, and there is evidence that the oil companies involved changed from time to time. Thus it didn't all come from Associated, and certainly not from any one field or region. SP did burn unrefined crude in the first few years of oil-burning locomotives (maybe 1902 to 1905) but soon the oil companies as well as SP realized it was a waste of the lighter fractions in the oil. The oil burned in locomotives got heavier and heavier as fractions like gasoline became more important; I think the change to Bunker C was in the late 1920s.

To restate, crude oil is subject to refining to remove everything valuable from it, starting with the light fractions like kerosene (before automobiles were so prevalent), and gasoline. At the end you have residuals like Bunker C. (Tony Thompson, November 27, 2007, via email to the Espee discussion group)

Using Bunker C in the Gas Turbines

Union Pacific turbine number 50, the demonstrator, used solely diesel fuel during its tour. In 1952-1954, with the delivery of turbines 51 to 75, General Electric worked with petroleum suppliers to develop a specification of a low-cost, residual fuel that would minimize the amount of ash in the gas flow through the turbine blades, resulting in deposits of foreign material on the internal components of the gas turbine, but not contain corrosive chemicals present in the fuel used in early stationary tests.

In his book "Turbines Westward", Tom Lee wrote, "Diesel fuel was used to start the turbine and to bring it up to 80 percent of its 6900 RPM maximum, at which time modified No. 6 heavy black fuel was cut in. The black turbine fuel was generally referred to as Bunker C oil, but the fuel was actually different from regular Bunker C."

Steve Lee wrote on April 17, 2000:

When the turbines were envisioned, it was intended that they use Bunker C as the primary fuel. In this way, the high fuel consumption rate of the turbines would be offset by the low price. However, the turbine could not be started on Bunker C, due to the sludge-like consistency of Bunker C. Once the turbine had been started and was up to speed and temperature, it could be successfully switched to Bunker C. Thus all of the turbines carried small diesel fuel tanks on the A unit. The diesel fuel was used to start the turbine and bring it up to speed. It was also used in the 1-30 class to power the Cooper-Bessemer "pony" engine (also in the A unit) that was used to hostle the locomotives around the shops and in the yard, and was initially supposed to be used instead of the turbine itself on long downhill grades, to provide excitation for the dynamic braking, rather than running the turbine for that purpose. I should point out here that the turbines themselves (as opposed to the turbine locomotives) only had two speeds; full speed and slightly less than full speed; fuel consumption was high at either speed, hence the pony engine.

Early on in the program, it was found that the use of Bunker C increased the maintenance costs and reduced the availability of the turbines. This was due to erosion of the compressor blades and flame buckets, corrosion, imbalances caused by deposits on the blades, etc. Some tests were run using No. 6 fuel instead of Bunker C, and most of these problems either went away completely or were drastically reduced through the use of No. 6. No. 6 fuel oil is produced several ways; today, it's usually a product of the refining process, but it can be produced by running Bunker C through several steps of the normal refining process, and it can be produced by re-refining used lube oils. No. 6 is thick and tarry and has to be heated like Bunker C, but the corrosive trace elements have been removed by the refining process, most of the asphaltic solids (which left baked-on deposits) are removed, as well. The drawback is that No. 6 cost (in those days) a cent or two more per gallon than did Bunker C. Keep in mind that this was when diesel fuel was costing the railroads about 10-12 cents per gallon. Even though a turbine sucked down far more fuel than did diesels of comparable horsepower, the turbine's advantage was that it's fuel cost only 2-2.5 cents per gallon, so even if it used twice or three times as much fuel as comparable diesels (it did, and more) , it's total fuel cost was lower than the diesels.

An ongoing problem throughout the service lives of the turbines was the fact that as refining processes and technologies improved, the amount of Bunker C left over from the refining of a barrel of crude oil got smaller and smaller. That, in turn, caused the price of both Bunker C and No. 6 to go slowly upward. Every time the price of No. 6 went up, the turbines lost a little of their fuel cost advantage over diesels. By the late 1960's, turbine fuel costs (per horsepower) surpassed diesel fuel costs, and that was the end for the turbines.

Once it was found that the turbines lasted longer and stayed out of the shops a little longer on No. 6 fuel, UP quietly began using only No. 6 fuel in the turbines. This was never advertised, but it is fact. (Steve Lee, April 17, 2000, via email to The Streamliner discussion group)

What Was Bunker M Fuel?

In Cinthia Priest's book about Union Pacific diesel locomotives (The Union Pacific Diesel, Volume One, By Dr. Cinthia Priest, 1999, ISBN 0-9651896-3-5), on page 181, the text claims that the 1-30 class burned bunker M fuel oil - a lighter grade than Bunker C. Tom Lee’s book (Turbines Westward, By Thomas R. Lee, 1975, ISBN 0-916244-01-6) makes no such statement indicating that they used the heavier fuel up to the end. Any idea who is right?

Cinthia Priest wrote on April 17, 2000: The Bunker "M" fuel (lighter in Viscosity) was needed to keep the injectors from clogging (in theory).  It is possible however that Bunker "C" was also used. This data comes from files we reviewed at Omaha (but you know how that goes) and is in no way a complete study on all of the experiments that were performed on the turbines. It is impossible to thoroughly document all the studies, changes, and or modifications on the turbines. In reviewing my notes on Turbines, an article in Extra 2200 South (July/August/September, 1975) by Dan Dover also supports the use of Bunker "M" fuel in the turbines 1-30 (page 17, column 5).

Steve Lee wrote on April 17 and 18, 2000
To my knowledge, and I deal with fuel a lot, there is no such thing as bunker M.  The turbines were intended to run on Bunker C, the same as the steam locomotives, and when first delivered they did use Bunker C. However, it was found that the "trash" in Bunker C was harmful to the turbine itself, eroding the compressor blades and buckets (due to salt content) and clogging fuel lines and nozzles.  After that experience, they started burning No. 6 fuel oil in the turbines.  No. 6 is a slightly-refined version of and one grade better than Bunker C.  When this step was taken, fuel tanks for No. 6 were erected at engine terminals, as turbines were no longer supposed to take fuel from the Bunker C tanks that the steam locomotives used, except in an emergency.

If the Priests's found something in the UP files referring to bunker M, there are two possibilities. One is that there was at one time such a grade of oil. The other is that this name was used internally to make the hierarchy think the turbines were still using Bunker C, when in fact they were not. That would fall under the heading of deception, and it would not be a rare thing. My information on the turbines is based on the drawings and info we have on file, and on the recollections of active and retired UP employees who were in the mechanical department at the time and worked on and with the turbines. This includes a couple of guys who were on the staff at the time and were assigned to the turbine program. There is also the matter of knowing some of the personalities involved in the program and "how business was done" at the time. Don knows what that means.

Don Strack wrote on April 18, 2000: In the same issue on Extra 2200 South that Cinthia Priest referred to, on page 18, in the bottom photo caption, it states that, "... burning 'almost crude' grade-6 residual oil selling for about a nickel a gallon when 1-30 were built." Looking at the entries for all the UP turbines on pages 16 and 17 of the same issue, I think that the reference to Bunker M is a typo, since all the others refer to Bunker C, and the caption on page 18 refers to No. 6 fuel oil, as referred to by Steve Lee.

Using Bunker C in the GP9s and SD24s

In an move to reduce operating costs, many of UP’s 300 class GP9s were equipped to burn low grade heavy fuel, also known as Bunker C, or black oil. This heavy fuel was similar to the fuel that UP was using in its Gas Turbine locomotives. Those GP9 units that were modified to burn heavy fuel received a large 2,400 gallon fuel tank which contained the electrical heating coils needed to heat the fuel and keep it flowing.

The use of heated Bunker C as a fuel meant that heat built up under the walkways, so the modified GP9 units were equipped with open metal grating applied as walkways to dissipate excess heat. Also included was a two-stage fuel filter, located between the air compressor and the equipment rack in the rear of the carbody interior. The larger fuel tank forced one of the twin, GP9 air reservoirs to be mounted cross-wise in the area just ahead of the battery boxes at the front of the locomotive.

The larger fuel tank forced the air cooling coils from the normal GP9 location under the walkway, out to the right side of the modified locomotive. The large fuel return line was located on the left side of the new fuel tank. Later modifications to the 300 class included the same 2400-gallon fuel tank as a simple increase in fuel tank size. This modification used the same design as the heavy fuel tank, but lacked the heating coils and large return line. All of the units originally equipped to burn heavy fuel were later changed to burn diesel fuel, but retained the larger fuel tank.

The SD24s were purchased as heavy fuel locomotives in 1959, to also make use of this inexpensive fuel. The SD24s were delivered with the same electric heaters and two-stage fuel filters, with these features either being removed, or retired-in-place when the units were changed to using normal diesel fuel.

By the late 1960s the oil refiners were finding other markets for heavy fuel, with a subsequent raise in price. With the retirement of all the gas turbines at the same time, UP decided to end the use of heavy fuel. During the mid 1970s all of the 300-class GP9 units were returned to using diesel fuel, allowing the removal of the large pipes from the left side of the fuel tanks. (The SD24s were converted during the early 1960s.)

An exact list of units modified to burn heavy fuel is not available. Using photographs to identify the units is difficult because at the same time as the heavy fuel feature was removed, UP decided to increase the fuel capacity on many of the other GP9s by applying the same 2,400 gallon fuel tanks to GP9s that had never burned the heavy fuel. A company roster dated September 1, 1968 shows 86 GP9 and GP9B locomotives with the larger 2,400 gallon fuel tank, including six units in the 130-299 series. Twenty of the 300-class GP9s and GP9Bs never received the larger fuel tank, either as heavy fuel units or as regular fuel units. Also, fifteen 300-class B-units equipped with steam generators for passenger service were equipped with the same 2,400 gallon tank, split with 1,300 gallons of fuel and 1,100 gallons of water. When the steam generators were retired in place on these units, the plumbing was changed to allow the water tank to be used as a fuel tank. Of the 100 units in the 300-class, all but five A-units received either turbochargers or larger fuel tanks. These last five units, UP 312, 333, 341, 345, and 346, retained their original, as-built appearance throughout their careers on UP.

Using Bunker C in Steam Locomotives

While the terminology is different depending on individual railroads, Southern Pacific, Western Pacific, Santa Fe, and Union Pacific all used what was known as Bunker C in their steam locomotives. However, detailed research through available published sources reveals that each company had its own specification for what was used.

Persons with first-hand experience, who worked as locomotive firemen on oil-fired steam locomotives, differ greatly as to their recollections of what Bunker C was, and how well it flowed when unheated. All agree that it was dirty, nasty, black stuff that was hard to get off your skin, and almost impossible to get off your work boots and clothing. When spilled during refueling operations, or during normal handling, it solidified to a black stain on equipment that was seldom, if ever, removed.

Coal fuel vs. Oil fuel in Southern California

Doug Debs wrote on Trainorders.com on April 29, 2011:

The first commercially significant oil production in California started in the mid-1890s at the Kern River fields, which are just northeast of Bakersfield.  It takes quite a while to develop successful ways to burn oil in boilers.  An early attempt results in a major loss-of-life boiler explosion on a San Francisco Bay ferryboat/steamer, and leads to demands to outlaw the dangerous new fuel.  Early attempts at steam loco oil-burning design have the oil burner spraying oil forward towards the tube sheet, which dramatically shortens firebox life.  So coal remains the preferred fuel for California locomotives until ca. 1910.  S.P.'s conversion from coal to oil burning, including the massive capital investment in oil tanks, oil transportation, etc., is described in "The Great Transformation" by Arnold Menke, published in Southern Pacific Historical & Technical Society's excellent magazine "Trainline".  This 2-part article was published 2-3 years ago, IIRC.  Back issues of "Trainline" are available at www.sphts.org.

There is no coal worthy of the name in California.  There were a few small mines such as the Black Diamond Mine near Mt. Diablo , but the coal quality was awful, and wouldn't have been mined anywhere else in the world.  It was cheaper for the S.P. to buy coal imported up to 13,000 miles by sailing ship, than bring it less than 800 miles by rail from Utah or Colorado.  Coal for railroad locomotives, industry, and domestic use (kitchen ranges, fireplaces) was imported by square-rigged sailing ships from South Wales (Cardiff, Swansea, etc), around Cape Horn (the southern tip of South America - no Panama Canal until 1914).  The 3-masted ship "Balclutha" - now on display at San Francisco Maritime Museum's Hyde Street Pier, just down the hill from Ghiradelli Square - was built for this trade.  For the return trip, the big deepwater square-riggers loaded at the grain warehouses along the Carquinez Straits near Port Costa.  Grain was brought there by scow schooners - the San Francisco Bay Area local trucks of the 19the Century (the last one, the "Alma", is also at Hyde Street Pier, and sails around the bay on special occasions) -  from the Sacramento River / San Joaquin River Delta area, and by rail.  You can still see the grain warehouse pilings sticking out of the water at low tide when you ride Amtrak between Emeryville and Martinez.  Return cargoes also included canned salmon (mostly from the Alaska canneries), canned fruit, and canned vegetables.

Coal was also imported by square-rigger from New South Wales (Australia) - British manufactured goods outbound to Australia, NSW coal to California, and California grain and/or canned goods back to Europe.  Some coal was also imported from the Wellington Collieries on Vancouver Island (British Columbia).  This trade generally used older square-riggers nearing the end of their economic life, as the coal was gassy and had a tendency to ignite en route from spontaneous combustion.  Radio hadn't been invented yet, so a coal cargo fire at sea generally lead to the ship and crew perishing at sea ("and has not been reported since", in the newspaper parlance of the day). 

Steamships were not competitive in the California coal trade until oil-burning became general in California, and the Panama Canal was completed.

The "Bunker C" Name

The name for Bunker C fuel comes from the name for certain heavy fuels used in marine vessels, including those of the U.S. Navy. There were thousands of navy veterans working for the railroads in the late 1940s through the early 1960s, and to them, any heavy, black fuel was "Bunker C," whether it really was or not.

The following comes from GlobalSecurity.org, and discusses the fuels used by the U.S. Navy:

Residual Fuel Oil is a topped crude oil or viscous residuum that, as obtained in refining or after blending with other fuel oil, meets or is the equivalent of Military Specification Mil-F-859 for Navy Special Fuel Oil and any more viscous fuel oil, such as No. 5 [Bunker B] or No. 6 [Bunker C].

When steamships were coal-fired,"bunkers" was the home for the bins used to hold the coal. As marine diesel engines became prevalent, the term was carried over to include the liquid fuel tanks. The United States Navy refers to Bunker C as "Navy Heavy". At one time, the lighter fuel oils Bunker A and Bunker B were also available. Bunker A oil is Bunker C cut with 20 percent diesel fuel. Fuel oil numbers 4, 5, and 6 are commonly known as "residual oils" since they are manufactured in whole or in part from distillation residues from refinery processing.

Fuel Oil No. 5 [Bunker B] consists of straight-run and cracked distillates and residuals, and contains aliphatics and aromatics. ASTM specifications list two grades of No. 5: light and heavy. Light no. 5 is lighter and under some climatic conditions may be handled and burned without preheating. This residual oil of intermediate viscosity is used in burners capable of handling fuel more viscous than fuel oil no. 4 without preheating. In some cases, preheating may be necessary in some types of equipment and in colder climates for handling. Heavy no. 5: This residual fuel oil is more viscous than grade no. 5 (light), but is intended for similar use. Preheating to 170-220 F is recommended before handling or use.

Fuel Oil No. 6 [Bunker C] is a petroleum distillate fraction with a boiling point > 400 degrees F. Fuel oil No. 6 is the highest boiling fraction of the heavy distillates from petroleum. Bunker "C" fuel oil is a sticky, black liquid similar in appearance and smell to asphalt sealing compounds. At 10° C it has a consistency of liquid honey or corn syrup. At 0° C it barely flows. No. 6 oils represent approximately 5 to 8% of the original crude petroleum, but the exact yield depends on the source, refinery design and operations, and product requirements. Fuel oil No. 6 contains about 15% paraffins, 45% naphthenes, 25% aromatics, and 15% non-hydrocarbon compounds.

***

Creative Commons License Valid XHTML 1.0 Strict Valid CSS!